Reclaimation Electrodes
- CLASSIC LOW HEAT-G1
- CLASSIC LOW HEAT-Ni1
- CLASSIC SPL. 2005 Mo
- CLASSIC SPL. 1010 CR
- CLASSIC SPL. 2020 DH
- CLASSIC SPL. 2030 CS
- CLASSIC SPL. 680
- CLASSIC SPL. 680 CS
- CLASSIC SPL. 3005 WF
- CCLASSIC SPL. 3010 WF
- CLASSIC SPL. 3015 WF
- CLASSIC SPL. 3020 WF
- CLASSIC SPL. 3025 WF
- CLASSIC SPL. 3025 FD
- CLASSIC SPL. 3030 RF
- CLASSIC SPL. 6006 WF
- CLASSIC SPL. 4005 FN
- CLASSIC SPL. 4010 CN
- CLASSIC SPL. 4015 PN
- CLASSIC SPL. 4025 BN
- CLASSIC SPL. 5005 INC
- CLASSIC SPL. 5005 HAC
- CLASSIC SPL. 6005 GE
CLASSIC LOW HEAT-G1
Description: A medium coated specially formulated low heat input electrode for welding of mild and medium spatter and reduced current. The slag is easily detachable and the deposit is of radiographic quality.
Principal Application: Fabrication and repairing of railway components eg: buckles, gears, cases, protector tubes, door patches, side panels, end wall patches etc. of rolling stocks and locomotive. Also suitable for tanks, pipes, sheet metalwork etc.
Current Condition: AC50/DC+,-
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| Y.S(N/mm2) | U.T.S(N/mm2) | Elong (%) | CVN Impact |
|---|---|---|---|
| 390 | 470 | 24 | 70 at RT |
Typical Weld metal chemistry (wt. %)
| C | Mn | Si | S&P |
|---|---|---|---|
| 0.07 | 0.50 | 0.25 | 0.030 |
CLASSIC LOW HEAT-Ni1
Description: A basic heavy coated specially formulated low heat input electrode for welding of medium to high tensile steels. The electrode operates with a smooth arc, minimum spatter and deposit is having high radiographic soundness
Principal Application: Fabrication and repairing of railway components eg: bogies-both cast and fabricated. Also suitable for welding of medium and high tensile and tough steel. Grade Fe 330 to IS: 5986 or equivalent and for repair or cast steel to IS: 1030 Grade 200-400W.
Current Condition: AC70/DC+,-
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| Y.S (Mpa) | U.T.S (Mpa) | Elong (%) | CVN Impact |
|---|---|---|---|
| 500 | 590 | 26 | 70 at 0’C |
Typical Weld metal chemistry (wt. %)
| C | Mn | Si | S&P | Ni |
|---|---|---|---|---|
| 0.10 max | 0.4-1.0 | 0.20-0.70 | 0.030 max | 0.50-0.090 |
CLASSIC SPL. 2005 Mo
Description: Austenitic stainless steel electrode with high alloy and ferrite content ensures the resistance to hot cracking and brittle in dissimilar steel and difficult to weld steel.
Principal Application: Welding Grades AISI 316, 309, 309 Mo, low alloy steel. Dissimilar grades and as buffer
Current Condition: AC70/DC+,-
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties
| U.T.S (N/mm2) | Elong (%) |
| 650 | 34 |
CLASSIC SPL. 1010 CR
Description: Extra low carbon, low heat input electrode for welding of 316, 316L, 317, 318. Radiographic weld deposit is resistance to acid pitting, scaling, heat and corrosion.
Principal Application: Chemical tanks, plating tanks, hospital equipment, hydraulic and steam turbine blades, paper and fertilizer industries.
Current Condition: AC70/DC+, Dry Pack
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| U.T.S (N/mm2) | Elong (%) |
| 58 | 36 |
CLASSIC SPL. 2020 DH
Description: Low heat input electrode for overlaying and joining of all types of similar and dissimilar steels. Weld metal shows high strength and resistance to heat and corrosion up to 1100’C.
Principal Application: Valves, shafts, alloy steel pump, furnace parts, kiln cooler plates, heat treatment boxes.
Current Condition: AC70/DC+, Dry Pack
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| U.T.S (N/mm2) | Elong (%) |
| 64 | 35 |
CLASSIC SPL. 2030 CS
Description: Specially formulated Stainless steel electrode yielding extra low carbon, 20Cr-25Ni-2Cu weld metal having excellent resistant to sulphuric acid, phosphoric acid, formic acid, oxalic acid, acetic acid, fatty acids etc.
Principal Application: Suitable for welding of carpenter 20Hv9, Hv9Am, Uranus 8.6, UH8904L, Sandwik 2AK65 and other equivalent grades.
Current Condition: AC 70/DC+, Dry Pack
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| U.T.S (N/mm2) | Elong (%) |
|---|---|
| 600 | 30 |
CLASSIC SPL. 680
Description: A low heat input high alloy versatile electrode, for welding of difficult to weld steel, unknown steels. Deposit is tough and resistant to wear and crack.
Principal Application: Dissimilar and difficult steels, tools and dies, mining equipment’s, gear and pinion, shafts etc.
Current Condition: AC/DC+, Dry Pack
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties:
| U.T.S (N/mm2) | Elong (%) |
|---|---|
| 82 | 25 |
CLASSIC SPL. 680 CS
Description: A low heat input high alloy versatile electrode, produces fine grained controlled size structure for welding of difficult to weld steel, unknown steels. Deposit is tough and resistant to wear and crack.
Principal Application: Dissimilar and difficult steels, tools and dies, mining equipment’s, gear and pinion, shafts etc.
Current Condition: AC/DC+, Dry Pack
Packing : Cardboard
Typical All-Weld Mechanical Properties:
| U.T.S (N/mm2) | Elong (%) |
|---|---|
| 88 | 26 |
CLASSIC SPL. 3005 WF
Description: A low heat, spatter free electrode provide protective coating, resist impact on ferrous parts. Deposit is strong and tough and wear resistant and used as buffer layers.
Principal Application: Crane wheels, sprockets, gears and pinions, hammers, carrier and tractor rollers.
Typical All-Weld Mechanical Properties
Hardness: 36 HRc
Current Condition: AC/DC+, Dry Pack
Packing: Cardboard/Plastic
CCLASSIC SPL. 3010 WF
Description: A low heat input, hard-facing electrode with superior resistance to abrasion and metal-to-metal friction wear. The weld metal is highly suitable to resist scratching and grinding abrasion. Controlled molten slag metal weld pool and slag detachability.
Principal Application: Reclamation of mixer blades of oil expellers, bucket tips, excavator teeth, concrete mixture blades, dippers, plough shares, cement die rings, muller tyres, scrapper blades, screw conveyor, stone crusher etc.
Typical All-Weld Mechanical Properties
Hardness: 570-630 VPN
Current Condition: AC 70/DC+
Packing: Cardboard/Plastic
CLASSIC SPL. 3015 WF
Description: Low heat, heavy coated, air hardening type electrode, deposits weld of abrasive wear resistant type of metal for use of carbon steel, manganese steel and malleable iron.
Principal Application: Buckets, shovels, excavating equipment’s, scrappers, plow shares, tie temping tools, oil expellers, jaw crusher, hammers.
Typical All-Weld Mechanical Properties
Hardness: 58 HRc
Current Condition: AC/DC+, Dry Pack
Packing: Cardboard/Plastic
CLASSIC SPL. 3020 WF
Description: Low heat, heavy coated, air hardening type electrode, deposits weld of abrasive wear resistant type of metal for use of carbon steel, manganese steel and malleable iron.
Principal Application: Buckets, shovels, excavating equipment’s, scrappers, plow shares, tie temping tools, oil expellers, jaw crusher, hammers.
Typical All-Weld Mechanical Properties
Hardness: 60 HRc
Current Condition: AC/DC+, Dry Pack
Packing: Cardboard/Plastic
CLASSIC SPL. 3025 WF
Description: An advanced super alloy, heavy coated electrode, rich in various alloying elements in weld deposit, shows very high resistance to abrasion and erosion at elevated temperature up to 700’C.
Principal Application: Coal burner nozzle tips, slurry pumps, coal pusher shoes, sinter handling equipment, clinker chains conveyor, augers, billet guides conveyor, hot slag conveyor
Typical All-Weld Mechanical Properties
Hardness: 65 HRc
Current Condition: AC/DC+, Dry Pack
Packing: Cardboard/Plastic
CLASSIC SPL. 3025 FD
Description: A special purpose low heat input super alloy depositing weld metal having excellent resistance to deformation at high temperatures. The deposit is machinable with carbide tools. Suitable for surfacing for hot forging dies and repairing of hot working tools.
Principal Application: Drop forging dies, Punches and inserts.
Typical All-Weld Mechanical Properties
Hardness: 350-400 BHN
Packing: Cardboard/Plastic
CLASSIC SPL. 3030 RF
Description: Superior heavy coated special purpose arcing electrode designed to produce globular transfers of metals. Metals displays high coefficient of friction resistance and provides extremely good bonding of droplets on sugarcane rollers. The rough droplets on rolls increase cane crushing rate and so yield.
Principal Application: Sugarcane crusher rollers etc.
Typical All-Weld Mechanical Properties
Hardness: 60 HRc
Packing: Cardboard/Plastic
CLASSIC SPL. 6006 WF
Description: A heavy coated S.S. core wire rich in chromium carbide low heat electrode produce weld of high resistant in abrasion and impact and retains hardness at elevated temperature and used where erosion, abrasion and impact are major factors.
Principal Application: Wear plates, conveyor screws, scrapers, dozer blades, sand pump castings, ID fans.
Typical All-Weld Mechanical Properties
Hardness: 58 HRc
Packing: Cardboard/Plastic
CLASSIC SPL. 4005 FN
Description: A low heat input, nickel alloy cast iron electrode for repair welding of cast iron parts, shows good color match and machinability.
Principal Application: Compressors, foundry defects, housing, machine beds, bearing block, motor covers.
Typical All-Weld Mechanical Properties
U.T.S (Mpa): 40
Hardness: 160-200 BHN
Packing: Cardboard/Plastic
CLASSIC SPL. 4010 CN
Description: A low heat input, nickel alloy cast iron electrode for repair welding of cast iron parts, shows good color match and machinability.
Principal Application: Pumps rotors and housings, worn out gear teeth, valves cast iron to steels etc.
Typical All-Weld Mechanical Properties
U.T.S (Mpa): 36
Hardness: 160-200 BHN
Packing: Cardboard/Plastic
CLASSIC SPL. 4015 PN
Description: A low heat input, pure nickel alloy cast iron electrode for repair welding of cast iron parts, shows good color match and machinability.
Principal Application: Engine blocks, cast iron gears and pulley, motor/generator/pump castings, impellers, glass moulds etc.
Typical All-Weld Mechanical Properties
U.T.S (Mpa): 34
Hardness: 140-170 BHN
Packing: Cardboard/Plastic
CLASSIC SPL. 4025 BN
Description: A low heat input, all positional unique electrode operates in AC/DC, produces exceptional sound weld, machinable and colour match with bronze. Versatile electrode for joining and overlaying steel, cast irons and bronze etc. Weld having low coefficient of friction.
Principal Application: Bearing surfaces, castings, impellers, pump castings, marine components, gear teeth, dissimilar metals etc.
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties
| U.T.S (Mpa) | Elong (%) | Hardness |
|---|---|---|
| 32 | 15 | 90 HRb |
CLASSIC SPL. 5005 INC
Description: A low heat input high alloy deposit electrode for welding of all steels including heat treatable types, difficult to weld types and unknown composition. Deposits with stand stresses produced by thermal cycle of strains caused by weld shrinkage in massive sections and retain weld properties of elevated temperature.
Principal Application: Rotary kiln tyres, cryogenic equipment, heat treatment equipments like retorts, racks, trays etc
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties
| U.T.S (Mpa) | Elong (%) | Hardness |
|---|---|---|
| 32 | 15 | 90 HRb |
CLASSIC SPL. 5005 HAC
Description: A social heavy coated super alloy electrode for re-building of components used for handling hot metals or work under high temperature condition. Deposit resist distortion, stresses, warpage etc from static and dynamic loads at elevated temperatures and retains the weld properties in different media, oxidizing acids, mixed acids, salts and chloride. Used for nickel alloys, hast alloys, illiums and dissimilar steels.
Principal Application: Hot forging components, shear blades, hot trimming dies, die stamps, pickling tanks, acid pipe lines, pumps, guide shoes of hot rolling mill, tube mill, offshore, furnace etc.
Packing: Cardboard/Plastic
Typical All-Weld Mechanical Properties
| U.T.S (Mpa) | Elong (%) | Hardness | Hardness |
|---|---|---|---|
| 65 | 20 | 20 HRc (As welded) | 45 HRc (Work hardened) |
CLASSIC SPL. 6005 GE
Description: A heavy coated gauging type electrode operates in all positional welding with smooth and force full arc, ideal for gauging and chamfering of carbon steel, iron, SS and other metals without any supplementary items and oxygen
Principal Application: Grooving and chamfering of cast irons and steels and non-ferrous. Preparing sections prior to welding, back gauging for sealing.